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Oil & gas · Flare systems

Flare Header Spools & Supports

Large-bore flare header spools rolled from plate, with the bends, tees, riser, shoes, guides, trestles, anchor frame and drain pot that carry them to the flare.

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Allmarc 3D model · to scale
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How it is built.

Scroll: the camera moves to each part in turn and ends on the exploded view. Drag to turn it round yourself.

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01 / 08

From the plant to the flare

The header collects relief from across the plant and carries it to the flare. Bores this size are rolled from plate, not bought as pipe.

Scroll to see how it is built · drag to turn it round

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Rolled spools

Spools rolled from plate, seam-welded and flanged, with reinforcing pads at every branch.

How is it possible at Allmarc?
Three-roll pinch cum pyramid plate rolls in the Allmarc works

Used here for: Rolled spools

  • Rolls plate up to 40 mm
All our machinery

Used here for: Rolled spools

  • Full-penetration welds on built-up sections
All our machinery

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Bends, tees and riser

A long-radius bend into the riser, and a branch tee, fitted up in the works.

How is it possible at Allmarc?
Manual MIG welding in the Allmarc works

Used here for: Bends, tees and riser

  • Qualified welders, including 6G
All our machinery

04 / 08

Shoes and guides

The header grows as it heats; shoes let it slide and guides keep it in line.

05 / 08

Trestles

Trestles along the run, drilled for bolted assembly.

How is it possible at Allmarc?
Kotec newRun10DX CNC beam drilling line in the Allmarc works

Used here for: Trestles

Heavy profiles that need precise holes, where plasma cannot do the job: the lower structure and panel borders of a ground flare, and every bolted PEB and multi-storey frame.

  • H-beams up to 1,000 x 500 mm
  • Drills 3 faces in one pass
  • Channels, angles and box sections
All our machinery

06 / 08

Anchor

A braced frame at the riser that takes the reaction loads.

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Drain pot

A pot at the low point to collect condensate.

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A kit of parts

Spools, bends, supports and anchor: every member numbered, match-marked and packed in erection sequence.

Why Allmarc

Experience you can trust.

We fabricate to your drawings and prove the fit in our own bay before anything ships. Open any line for the detail.

Talk to an engineer
Fabricated to your drawings
  • We build to the licensor’s design.
  • We do not compete with the people who send us work.
Proven before it ships
  • Trial-assembled in our bay.
  • Fit-up is settled in Ahmedabad, not on site.
Plate to packed container
  • Procurement, rolling, welding and NDT, coating, insulation.
  • Export packing designed for the journey.
Scale
  • Made in Unit 2, our precision plant for oil and gas; 4 plants at Kanbha, about 6,000 T a month from November 2026.
  • 2,400 tonnes of flare equipment exported to date.
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Have a drawing? Let us build it.

We fabricate to your design, from plate to a packed container. An engineer will tell you honestly how we would build it.

Send us a drawing