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Oil & gas · Flare systems

Elevated Flare Stacks

Self-supported flare stacks built in flanged shipping sections, with the ladder, platforms and pilot and purge lines fitted in the works, and delivered as a numbered kit that bolts up on site.

Explore the 3D model Send us a drawing
Allmarc 3D model · to scale
Built to your size

Height is the number of sections you stack.

A stack leaves our works in flanged shipping sections that bolt together on site. Add sections and it is taller; change the riser diameter and it carries more gas. The model shows one arrangement. Yours is fabricated to your process data sheet.

Flanged sections
how it ships
Ladder and platforms
fitted in our works
A numbered kit
delivered as
Explore the model

How it is built.

Scroll: the camera moves to each part in turn and ends on the exploded view. Drag to turn it round yourself.

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A self-supported flare stack

Riser, liquid seal, piping and access, fabricated to the licensor’s design and assembled in our works. Our first pressure-part order, with the welding procedures qualified in house.

Scroll to see how it is built · drag to turn it round

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Rolled, stepped sections

Shell sections rolled and welded to qualified procedures, stepping down in diameter and wall through conical reducers as the stack rises.

How is it possible at Allmarc?
Three-roll pinch cum pyramid plate rolls in the Allmarc works

Used here for: Rolled, stepped sections

  • Rolls plate up to 40 mm
All our machinery

Used here for: Rolled, stepped sections

  • Full-penetration welds on built-up sections
All our machinery

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Flanged inside the shipping limit

Sections are built within the 12 m shipping limit, flanged both ends, match-drilled and hard-stamped for the rebuild on site.

How is it possible at Allmarc?

Used here for: Flanged inside the shipping limit

  • CNC plate drilling
All our machinery

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Fitted before it leaves

Pilot and purge lines, the caged ladder and the platforms go on in our works, not on a scaffold on site.

How is it possible at Allmarc?
CNC pipe bending in the Allmarc works

Used here for: Fitted before it leaves

  • CNC pipe and tube bending
All our machinery
Grip-Strut walkway automation line in the Allmarc works

Used here for: Fitted before it leaves

  • Punching, embossing, edge bending, shearing
  • Single-piece planks up to 8 m
All our machinery

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Base flange and gussets

A thick base flange and radial gussets, cut on the laser and welded to procedure.

How is it possible at Allmarc?

Used here for: Base flange and gussets

In 2024 we were the only buyer of Deratech’s 20 kW, 12 m laser.

  • 20 kW
  • 12 x 3 m bed
  • Pallet changer
All our machinery

06 / 07

The tip is the licensor’s

Tip, wind shield and pilots are the licensor’s design. We build and assemble the stack they sit on.

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Every part, apart

Riser, flanges, services, access and base: each one fabricated, fitted and proven in our works before dispatch.

Why Allmarc

Experience you can trust.

We fabricate to your drawings and prove the fit in our own bay before anything ships. Open any line for the detail.

Talk to an engineer
Fabricated to your drawings
  • We build to the licensor’s design.
  • We do not compete with the people who send us work.
Proven before it ships
  • Trial-assembled in our bay.
  • Fit-up is settled in Ahmedabad, not on site.
Plate to packed container
  • Procurement, rolling, welding and NDT, coating, insulation.
  • Export packing designed for the journey.
Scale
  • Made in Unit 2, our precision plant for oil and gas; 4 plants at Kanbha, about 6,000 T a month from November 2026.
  • 2,400 tonnes of flare equipment exported to date.
Start a project

Have a drawing? Let us build it.

We fabricate to your design, from plate to a packed container. An engineer will tell you honestly how we would build it.

Send us a drawing